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Hollow Wood Plastic Composite PVC WPC Door Board Panel Making Machine
The wpc door production process:
1. Mixing system: mix the main materials PVC resin, and calcium carbonate with additives according to the formula, the formula is adjustable for door panel quality
2. Extrusion system: materials charge - extrusion - die - vacuum cooling - hauling off - cutting - stacking, get the door panel
3. sanding system: polish the door panel surfaces and edges, make the surface more smooth for lamination
4. CNC system: engraving more patterns, 3D design, lockhole, hinge holes, etc.
5. Laminating or painting system: laminate the patterns on door panel surface for more design, such as, wood grain, marble , fabric, etc. Or paint the ink on panel surface
6. edge banding: apply the edge banding tape on the edges by glue, make the doors more durable and beautiful, It can complete the conveying of edge banding, belt feeding, upper and lower edge milling and polishing at one time.
7. Packing: a finished doors completed
The main raw materials of wood-plastic doors are PVC resin and high-quality wood powder. After graded screening, grinding, drying, and coating processing, the finished product meets the raw material quality requirements.
The wood-plastic door formula system is equipped with a certain proportion of auxiliary materials, including stabilizers, foaming agents, modifiers, etc. The various ingredients are mixed in strict proportions to effectively ensure the product quality of the foam board.
Wood-plastic doors are durable, have a long service life, have the appearance of wood, are harder and more rigid than plastic products, have excellent physical properties and are dimensionally stable compared to wood, and will not produce cracks, warping, wood knots, twills, etc. It has the secondary processability of wooden doors and can be sawed, planed, bonded, and fixed with nails or screws.
Features of WPC Door Making Machine
Our production line boasts several key features that set it apart from the competition. It offers high production capacity, allowing you to meet large-scale orders without compromising on quality. The line is also highly automated, reducing the need for manual labor and increasing productivity. Additionally, it incorporates advanced quality control systems to ensure consistent and precise door manufacturing.
The WPC Door Production Line is designed with user-friendliness in mind. It is easy to operate and requires minimal training, making it suitable for both experienced manufacturers and newcomers to the industry. The line is also equipped with safety features to protect operators and prevent accidents, ensuring a secure working environment.
The main extruder adopts Siemens motor, ABB inverter, RKC temperature controller, make the extrusion system more stable.
Investing in our WPC Door Production Line means investing in the future of your business. With its cutting-edge technology, superior quality output, and efficient production capabilities, this line will undoubtedly enhance your manufacturing process and elevate your products to new heights.
Choose our WPC Door Production Line and unlock the potential for creating top-notch WPC doors and PVC doors that will exceed your customers' expectations. Experience the difference of professional-grade manufacturing and take your business to new heights of success.
- The WPC profile extrusion machine uses screw rotation and pressure to continuously squeeze the plasticized molding material from the extruder barrel into the machine head, raw materials do not bridge, feeding stability.
- Adopts horizontal gearbox and distribution box, build in cooling oil, easy to install and maintain.
- Be equipped with ABB inverter, Siemens Motor and Schneider electrics, lower staring power, reduce voltage fluctuation and easy to adjust speed
- Adopt conical twin screw extruder (which use 38CrMoAL material -- high-wearing, high strength, high temperature resistance, corrosion resistance), The development direction is high torque, high speed, and low energy consumption. The effect of high speed is high productivity. it has unique advantages in processing high-viscosity and heat-sensitive materials.
- It adopts imported PLC computer control, with reasonable design and stable operation. It can automatically cut to fixed length. The vacuum shaping adopts a special enlarged eddy current cooling system to facilitate cooling and shaping to meet the needs of high-speed extrusion.
- The hauling off machine adopts our company's unique lifting technology, which ensures stable operation, good reliability and large traction force.
- The moving speed of the cutting machine is synchronized with the pulling speed, and all movements.
The wood-plastic door adopts transfer process or lamination process to thermally transfer various graphics on the extruded board, so that the door can have a variety of high-end tree species wood grains and colors.
Parameters of WPC Door Making Machine
Model | SJ65 | SJ80 | SJ92 |
Diameter of screw (mm) | 65/132 | 80/156 | 92/188 |
Working speed (kg/h) | 150 - 250 | 350 - 450 | 500 - 600 |
Main motor power | 37 KW | 55 KW | 110 KW |
Materials for the production of WPC door
| Item | Materials Name |
| 1 | PVC resin |
| 2 | Cacium carbonate |
| 3 | Stabilizer |
| 4 | PE Wax |
| 6 | Stearic acid |
| 7 | Foaming regulator |
| 8 | Foaming agent |
| 9 | CPE |
| 10 | DOP |
The auxiliary machines for door production:
Hollow Wood Plastic Composite PVC WPC Door Board Panel Making Machine
The wpc door production process:
1. Mixing system: mix the main materials PVC resin, and calcium carbonate with additives according to the formula, the formula is adjustable for door panel quality
2. Extrusion system: materials charge - extrusion - die - vacuum cooling - hauling off - cutting - stacking, get the door panel
3. sanding system: polish the door panel surfaces and edges, make the surface more smooth for lamination
4. CNC system: engraving more patterns, 3D design, lockhole, hinge holes, etc.
5. Laminating or painting system: laminate the patterns on door panel surface for more design, such as, wood grain, marble , fabric, etc. Or paint the ink on panel surface
6. edge banding: apply the edge banding tape on the edges by glue, make the doors more durable and beautiful, It can complete the conveying of edge banding, belt feeding, upper and lower edge milling and polishing at one time.
7. Packing: a finished doors completed
The main raw materials of wood-plastic doors are PVC resin and high-quality wood powder. After graded screening, grinding, drying, and coating processing, the finished product meets the raw material quality requirements.
The wood-plastic door formula system is equipped with a certain proportion of auxiliary materials, including stabilizers, foaming agents, modifiers, etc. The various ingredients are mixed in strict proportions to effectively ensure the product quality of the foam board.
Wood-plastic doors are durable, have a long service life, have the appearance of wood, are harder and more rigid than plastic products, have excellent physical properties and are dimensionally stable compared to wood, and will not produce cracks, warping, wood knots, twills, etc. It has the secondary processability of wooden doors and can be sawed, planed, bonded, and fixed with nails or screws.
Features of WPC Door Making Machine
Our production line boasts several key features that set it apart from the competition. It offers high production capacity, allowing you to meet large-scale orders without compromising on quality. The line is also highly automated, reducing the need for manual labor and increasing productivity. Additionally, it incorporates advanced quality control systems to ensure consistent and precise door manufacturing.
The WPC Door Production Line is designed with user-friendliness in mind. It is easy to operate and requires minimal training, making it suitable for both experienced manufacturers and newcomers to the industry. The line is also equipped with safety features to protect operators and prevent accidents, ensuring a secure working environment.
The main extruder adopts Siemens motor, ABB inverter, RKC temperature controller, make the extrusion system more stable.
Investing in our WPC Door Production Line means investing in the future of your business. With its cutting-edge technology, superior quality output, and efficient production capabilities, this line will undoubtedly enhance your manufacturing process and elevate your products to new heights.
Choose our WPC Door Production Line and unlock the potential for creating top-notch WPC doors and PVC doors that will exceed your customers' expectations. Experience the difference of professional-grade manufacturing and take your business to new heights of success.
- The WPC profile extrusion machine uses screw rotation and pressure to continuously squeeze the plasticized molding material from the extruder barrel into the machine head, raw materials do not bridge, feeding stability.
- Adopts horizontal gearbox and distribution box, build in cooling oil, easy to install and maintain.
- Be equipped with ABB inverter, Siemens Motor and Schneider electrics, lower staring power, reduce voltage fluctuation and easy to adjust speed
- Adopt conical twin screw extruder (which use 38CrMoAL material -- high-wearing, high strength, high temperature resistance, corrosion resistance), The development direction is high torque, high speed, and low energy consumption. The effect of high speed is high productivity. it has unique advantages in processing high-viscosity and heat-sensitive materials.
- It adopts imported PLC computer control, with reasonable design and stable operation. It can automatically cut to fixed length. The vacuum shaping adopts a special enlarged eddy current cooling system to facilitate cooling and shaping to meet the needs of high-speed extrusion.
- The hauling off machine adopts our company's unique lifting technology, which ensures stable operation, good reliability and large traction force.
- The moving speed of the cutting machine is synchronized with the pulling speed, and all movements.
The wood-plastic door adopts transfer process or lamination process to thermally transfer various graphics on the extruded board, so that the door can have a variety of high-end tree species wood grains and colors.
Parameters of WPC Door Making Machine
Model | SJ65 | SJ80 | SJ92 |
Diameter of screw (mm) | 65/132 | 80/156 | 92/188 |
Working speed (kg/h) | 150 - 250 | 350 - 450 | 500 - 600 |
Main motor power | 37 KW | 55 KW | 110 KW |
Materials for the production of WPC door
| Item | Materials Name |
| 1 | PVC resin |
| 2 | Cacium carbonate |
| 3 | Stabilizer |
| 4 | PE Wax |
| 6 | Stearic acid |
| 7 | Foaming regulator |
| 8 | Foaming agent |
| 9 | CPE |
| 10 | DOP |
The auxiliary machines for door production:
